Author Topic: Flaminia engine rebuild  (Read 59405 times)

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lancianut666

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Re: Flaminia engine rebuild
« Reply #300 on: 22 May, 2026, 07:18:32 AM »
Hi all
Spent an hour or so looking into the rocker shafts lubrication. Going by the diagram in the workshop manual I have there should be an oilway running the full length of each head with a spur off to each rocker shaft. In reality on the three heads I have the oilway comes into the 'reservoir' for oil under the front rocker shaft pillar. From the first pillar there is a hole leaving here and entering the second rocker shaft pillar with another hole leaving here to go into the third rocker shaft pillar. There is no second hole in the last 'reservoir'. I assume then that the oil enters the first reservoir then is forced into the second and then the third. I had a look at the rocker shafts on my spare engine and they too have marks on their surfaces that look like they have been running dry, interestingly the 'reservoirs' still had engine oil in them as with the engine flat a proportion of the oil trapped can not drain away thus aiding start up lubrication. As an experiment I filled up the three 'reservoirs' with oil and set the head down with the rear end slightly lifted. The result was what I had expected, the rear and middle 'reservoirs' drained down to the level of the holes (these are right next to the studs and hard to see) that feed the oil through and the first 'reservoir' drained completely with the oil dripping out from the hole in the face of the cylinder head. Weakness with this system would be that if the hole leaving the first 'reservoir' is blocked then the next two will be starved of oil. I think the diagram in the workshop manual may only refer to earlier cars or is an idealised view of what is going on. I would welcome any comments on this.
Clarkey
Fulvia Coupe S2 Flavia Coupe 1967 1.8 Kugelfischer Prisma 1.6 carb Y10 Fila Y10 Touring Dedra 1.8 Dedra 2.0 Turbo Appia S1

lancianut666

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Re: Flaminia engine rebuild
« Reply #301 on: 22 May, 2026, 07:28:05 AM »
A picture of the spare engine with oil still in the reservoir and then one of the rocker shafts again from the spare engine. I spent several hours yesterday sorting out the pillar studs as they had been replaced with some from my spare head and some were remade. Unfortunately the machine shop did not realise the studs are in different lengths as the deck height of the pillars is not uniform. The other head was not affected. The head was then blasted with brake cleaning fluid with the compressor to get all the grit and debris off of it. The next task is to get the valves back in.
Clarkey
Fulvia Coupe S2 Flavia Coupe 1967 1.8 Kugelfischer Prisma 1.6 carb Y10 Fila Y10 Touring Dedra 1.8 Dedra 2.0 Turbo Appia S1

lancianut666

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Re: Flaminia engine rebuild
« Reply #302 on: 22 May, 2026, 05:50:20 PM »
Hi all
Maximum effort today as I wanted one of the heads finished before I start marking on Tuesday so pleased to say all six valves are in just one problem as Lancia fitted a washer under the large valve spring to stop the aluminium head being damaged by the valve spring but on taking the heads apart these washers laid low and I only realised they were there when some started falling off. So I am one short for this head so I will take one from the spare head I have. I must admit it is a big relief to see the numerous boxes of spares going down in number and the engine looking nearer the big start up! I first had a big clean up of the work area as it was hacky from the lapping in, well worth doing.
Chuffed of Hartlepool
Fulvia Coupe S2 Flavia Coupe 1967 1.8 Kugelfischer Prisma 1.6 carb Y10 Fila Y10 Touring Dedra 1.8 Dedra 2.0 Turbo Appia S1