Thanks Frank - seems to be taking an age at the moment, but trying to do something each week ......
Today's fettling was the propshaft and handbrake cables. The propshaft has never been removed - you can tell because the threads are still clean, you remove the split pin, crack the nut and it is finger tight (sorry David L, I suspect the Flavia is not so forthcoming).
The remainder of the handbrake pivots and mountings have been removed and cleaned. The guides are brass, I presume to self-lubricate and prevent seizing. The aluminium wheel appears to have been polished originally and the frame that goes around it looks to have a silver paint on it - so no painting required here !
The prop has various markings on it. It has C10 casting marks on the spiders, but a C80 stamp and number as well. These marks are found on the gearbox end and there is a K mark at the diff end. I have not spotted a corresponding K mark on the diff spider yet, but suspect there is something. In any case, I have added my own marks to ensure it goes back in the same place ....
Another fiddle was the back door handle which had been sheared. I think that someone must have tried to open/break in the back door because the square shaft had been snapped and the back door mounting distorted. Dog has sorted out the door panel so it left me to remake the shaft. I drilled and tapped the old handle and new square section, screwed them together and then welded them up. All fits nicely now.
The other handle has a cross cut and threaded hole to take a tapered screw, presumably to make it tight in the square hole, but I do not know if this handle should have this as well ........ answers on a postcard to .....
Finally, does anyone have an idea as to how I can recreate the woven, fabric cable cover for the +ve lead ? It has rotted and cannot be preserved.
ps New pipe flaring tool, bending pliers and 1/4" pipe arrived today, so pipework here we come ........